Flexible PackagingPrint QualityFlexographicSystem Upgrade
Printed Film Inspection System Upgrade
Modernization of legacy video inspection on flexographic presses
The challenge
The customer was running outdated analog video systems on multiple flexographic printing presses. These systems provided only basic visualization with no automated defect detection, relying entirely on operator vigilance to catch print defects.
Our solution
We replaced the legacy video systems with modern digital line scan cameras, new lighting, and our print inspection software platform. The upgrade delivered automated defect detection, repeat-length analysis, and real-time defect classification across all presses.
Results
- Automated defect detection replacing manual operator inspection
- Repeat-length monitoring for consistent print quality
- Real-time defect classification and alerting
- Minimal downtime during system upgrade and commissioning
Products used
Print Inspection
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